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Case Study 1
Chemical Industry

SCM – APO (PPDS) Campaign Planning

CUSTOMER OVERVIEW
The client is a leading chemical company that develops, manufactures, and markets chemical products all around the world. They have achieved this market position by providing superior quality through continuous improvement processes in manufacturing, distribution and customer services.Their market winning quality is driven by the efficient supply chain strategy which leverages the emerging SCM tools and technology and secures a position ahead of their global competitors.

BUSINESS CHALLENGES
As a part of the client’s Supply Chain Strategy, the mySAP SCM Implementation was critical in bringing in a global production planning process and efficient inventory management within complex manufacturing phases to retain their market leadership position.

AMG ADVISORS was brought in as a consultant for developing an overall strategy and implementation of SAP APO PPDS campaign planning. AMG ADVISORS utilized its extensive experience and business knowledge in helping our client to develop excellence in the campaign planning process and fit their complex manufacturing model.


AMG ADVISOR'S APPROACH
By mapping the business processes with the help of rapid implementation methodology, AMG ADVISORS identified the level of reengineering to remove the fractured visibility of key performance indicators across the supply chain and to improve multilevel campaign planning. AMG ADVISORS developed campaign modeling with a consistent global strategy where SAP PPDS was appropriately fitted in to accomplish the needs for campaign planning across multilevel process steps and its phases in Process Industry environment.

Within the Campaign Planning functionality, AMG ADVISORS developed the capabilities to enable pegging relationship between dependent products and recipes, Finite Scheduling, Constraint Coupling within the products, and Visual Detailed Scheduling Dashboard. The Finite Campaign Plan was consolidated with Cleaning and Setup phases. With the help of Setup Matrix, the Setup and Cleaning activity was designed to enable transition from one Campaign to another with SAP recommended best practices. AMG ADVISORS developed the Alert System which had helped Client to identify and react to exception scenario to better monitor and control the plan.

Apart from the design and implementation of Campaign Planning solution of PPDS, AMG ADVISORS built a scalable global template with Standard Planning processes in PPPI environment.This template will help the client to implement at additional sites quickly and cost effectively going forward.  

AMG ADVISORS implemented this project with their Supply Chain Management methodology best suited for the client environment.


RESULTS
AMG ADVISORS had successfully identified the key business objectives and delivered a Campaign planning tool within PPDS environment. Major challenges in finite campaign planning across multilevel recipes and phases in PPPI environment were addressed with innovative design approach to achieve a seamless and consistent integration with their R/3 Production Planning. Automation and Consolidation of finite Campaign plan for a longer horizon will help client to improve shop floor efficiency, accountability across the dependent phases, the cleaning and Setup Activity.

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ABOUT US
Agile Modeling Governance (AMG) SC (Digital Strategy Consulting, Supply Chain optimization, Sales and Customer marketing, Financial Service Chains, Security and Cloud transformations, Support and Consultancy services) Advisors is an exclusive business strategy transformations, Enterprise architecture enablement, and business process consulting firm with specialization of implementing best-in-class business capability based architectures with people, process, data and technology dimensions.  

We primarily deal with Business process improvements, Business Analytics and Data science, Digital and Core technology transformations with all emerging digital technologies and also core software vendor products like SAP, Oracle, Salesforce, Kinaxis, GTNexus, and other leading IT software providers.

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